Thermal engineering · Material

Aluminium thermal expansion calculator

Calculate thermal expansion or contraction for aluminium using an initial coefficient α = 23 × 10⁻⁶ K⁻¹, editable for the actual grade.

Created v1.0

By Thibaut Grzelak, Mechanical Analysis Engineer

Thermal engineering
01Calculation inputsΔL = α · L₀ · ΔT
L₀ΔL
The coefficient remains indicative: verify grade and temperature range.
02

Results

Expansion
Final length
—m

L = L₀ + ΔL

Thermal strain
—µε

εth = α · ΔT

Relative change
—%

ΔL / L₀

Numerical substitution—

Typical indicative value. Individual alloys may differ.

Free expansion, homogeneous material and constant coefficient over the temperature interval. A restrained part requires a thermal-stress calculation.

Reference example

Aluminium: 2 m length and 40°C temperature change

With α = 23 × 10⁻⁶ K⁻¹, the change is ΔL = 23 × 10⁻⁶ × 2 × 40 = 1.84 mm.

Compare with other materials

Free material expansion

Thermal-expansion formula, coefficient and units

Length change depends on L₀, α and ΔT. For a temperature interval, 1 K and 1 °C have the same magnitude.

Linear-expansion equation

A positive ΔT produces expansion; a negative ΔT produces contraction.

ΔL = α · L₀ · ΔT

Steel

With α ≈ 12 × 10⁻⁶ K⁻¹, a 2 m bar heated by 40 K expands by about 0.96 mm.

Aluminum

With α ≈ 23 × 10⁻⁶ K⁻¹, the same case produces about 1.84 mm.

Restrained expansion

Full restraint can create thermal stress that also depends on modulus E.

σth ≈ E · α · ΔT