Machining calculator · Metric threads

Metric tap drill size calculator

Choose an ISO metric thread to obtain the theoretical D − P diameter and a common drill size before cutting-tap operations.

Created v1.0

By Thibaut Grzelak, Mechanical Analysis Engineer

● Machining
01

Calculation inputs

Common threads
Pitch series
Covered processCutting tapForming taps require a different pilot-hole diameter.
02

Diagram

Pilot hole and internal threadSchematic section showing nominal diameter D, pitch P and pilot-hole diameter d zero.d₀DP
d₀ ≈ D − P
Value guide

D and P define the thread. d₀ is a starting approximation before selecting the common drill size.

03

Results

Common drill
8.5mm
Indicative value for a cutting tap.YG-1 ↗
Theoretical diameter
8.5mm
d₀ ≈ D − P
Selected thread
M10 × 1.5
Coarse-pitch series
Before machining

Check material, tolerance, depth and the tap manufacturer’s data sheet.

View calculation detailsFormula, worked example and interpretationOpen ↓

Geometric approximation

d₀ ≈ D − P

M10 × 1.5: 10 − 1.5 = 8.5 mm

What the result means

The formula gives a starting value. The displayed drill comes from a common-practice table and may be rounded slightly.

ⓘ Indicative values for metric threads and cutting taps. Form tapping is not covered.

Reference table

Metric tap drill chart M1 to M48

Filter common coarse and fine pitches, then send any row to the calculator.

Scroll the table to see more threads.

ThreadCommon drillTheoretical D − PSeriesAction
M1 × 0.25—0.75 mmCoarse
M1.1 × 0.25—0.85 mmCoarse
M1.2 × 0.25—0.95 mmCoarse
M1.4 × 0.3—1.1 mmCoarse
M1.6 × 0.351.25 mmYG-1 ↗1.25 mmCoarse
M1.8 × 0.351.45 mmYG-1 ↗1.45 mmCoarse
M2 × 0.41.6 mmYG-1 ↗1.6 mmCoarse
M2.2 × 0.451.75 mmYG-1 ↗1.75 mmCoarse
M2.5 × 0.452.05 mmYG-1 ↗2.05 mmCoarse
M3 × 0.52.5 mmYG-1 ↗2.5 mmCoarse
M3.5 × 0.62.9 mmYG-1 ↗2.9 mmCoarse
M4 × 0.73.3 mmYG-1 ↗3.3 mmCoarse
M4.5 × 0.753.7 mmYG-1 ↗3.75 mmCoarse
M5 × 0.84.2 mmYG-1 ↗4.2 mmCoarse
M6 × 15 mmYG-1 ↗5 mmCoarse
M7 × 16 mmYG-1 ↗6 mmCoarse
M8 × 1.256.8 mmUK Drills ↗6.75 mmCoarse
M9 × 1.25—7.75 mmCoarse
M10 × 1.58.5 mmYG-1 ↗8.5 mmCoarse
M11 × 1.5—9.5 mmCoarse
M12 × 1.7510.2 mmYG-1 ↗10.25 mmCoarse
M14 × 212 mmYG-1 ↗12 mmCoarse
M16 × 214 mmYG-1 ↗14 mmCoarse
M18 × 2.515.5 mmYG-1 ↗15.5 mmCoarse
M20 × 2.517.5 mmYG-1 ↗17.5 mmCoarse
M22 × 2.519.5 mmYG-1 ↗19.5 mmCoarse
M24 × 321 mmYG-1 ↗21 mmCoarse
M27 × 324 mmYG-1 ↗24 mmCoarse
M30 × 3.526.5 mmYG-1 ↗26.5 mmCoarse
M33 × 3.529.5 mmYG-1 ↗29.5 mmCoarse
M36 × 432 mmYG-1 ↗32 mmCoarse
M39 × 435 mmYG-1 ↗35 mmCoarse
M42 × 4.5—37.5 mmCoarse
M45 × 4.5—40.5 mmCoarse
M48 × 5—43 mmCoarse
M2 × 0.25—1.75 mmFine
M2.5 × 0.35—2.15 mmFine
M3 × 0.35—2.65 mmFine
M3.5 × 0.35—3.15 mmFine
M4 × 0.5—3.5 mmFine
M4.5 × 0.5—4 mmFine
M5 × 0.5—4.5 mmFine
M5 × 0.75—4.25 mmFine
M6 × 0.5—5.5 mmFine
M6 × 0.75—5.25 mmFine
M7 × 0.75—6.25 mmFine
M8 × 0.5—7.5 mmFine
M8 × 0.75—7.25 mmFine
M8 × 17 mmYG-1 ↗7 mmFine
M9 × 0.75—8.25 mmFine
M9 × 1—8 mmFine
M10 × 0.75—9.25 mmFine
M10 × 1—9 mmFine
M10 × 1.258.8 mmUK Drills ↗8.75 mmFine
M11 × 1—10 mmFine
M12 × 1—11 mmFine
M12 × 1.2510.8 mmYG-1 ↗10.75 mmFine
M12 × 1.510.5 mmUK Drills ↗10.5 mmFine
M14 × 1—13 mmFine
M14 × 1.25—12.75 mmFine
M14 × 1.512.5 mmYG-1 ↗12.5 mmFine
M16 × 1—15 mmFine
M16 × 1.514.5 mmYG-1 ↗14.5 mmFine
M18 × 1—17 mmFine
M18 × 1.516.5 mmYG-1 ↗16.5 mmFine
M18 × 2—16 mmFine
M20 × 1—19 mmFine
M20 × 1.518.5 mmYG-1 ↗18.5 mmFine
M20 × 2—18 mmFine
M22 × 1—21 mmFine
M22 × 1.520.5 mmYG-1 ↗20.5 mmFine
M22 × 2—20 mmFine
M24 × 1.5—22.5 mmFine
M24 × 222 mmYG-1 ↗22 mmFine
M27 × 1.5—25.5 mmFine
M27 × 225 mmYG-1 ↗25 mmFine
M30 × 1.5—28.5 mmFine
M30 × 228 mmYG-1 ↗28 mmFine
M30 × 3—27 mmFine
M33 × 1.5—31.5 mmFine
M33 × 231 mmYG-1 ↗31 mmFine
M33 × 3—30 mmFine
M36 × 1.5—34.5 mmFine
M36 × 2—34 mmFine
M36 × 333 mmYG-1 ↗33 mmFine
M39 × 1.5—37.5 mmFine
M39 × 2—37 mmFine
M39 × 336 mmYG-1 ↗36 mmFine
M42 × 1.5—40.5 mmFine
M42 × 2—40 mmFine
M42 × 3—39 mmFine
M42 × 4—38 mmFine
M45 × 1.5—43.5 mmFine
M45 × 2—43 mmFine
M45 × 3—42 mmFine
M45 × 4—41 mmFine
M48 × 1.5—46.5 mmFine
M48 × 2—46 mmFine
M48 × 3—45 mmFine
M48 × 4—44 mmFine

— Drill size not verified: consult the manufacturer.

Method

How to select the pilot hole

  1. Identify the thread’s nominal diameter and pitch.
  2. Use D − P as a quick check, not as a normative dimension.
  3. Select the common drill, then check the tap data sheet and work material.

Limits

When the value must be adjusted

The actual diameter depends on tolerance class, work material, target thread percentage, depth and tap type. A forming tap requires a larger hole than a cutting tap.

Technical traceability

Standards and references used

Diameter/pitch designations follow ISO metric threads. Drill sizes are common manufacturer values, separate from standardized basic thread dimensions.

M8 × 1.25: D − P gives 6.75 mm; UK Drills lists 6.8 mm and YG-1 6.7 mm. Follow the data sheet for your tap.