Mechanics · Bolts, preload and tightening

Bolt tensile stress and proof load calculator

Check a bolt using the total axial tensile force actually carried by that bolt and its tensile stress area.

Created v1.0

By Thibaut Grzelak, Mechanical Analysis Engineer

Bolts, preload and tightening
01Calculation inputsσ = Fb / At ; ηproof = Fb / Fproof
Input data diagramF is the total tensile force carried by the bolt; Aₜ is the tensile stress area highlighted in the threaded region.FAₜ
Input identificationF is the total tensile force carried by the bolt; Aₜ is the tensile stress area highlighted in the threaded region.

Results are up to date.

03

Results

Metric
Proof-load utilization
69.22493%
Proof-load margin ratio
1.444566—
Proof load
50.55982kN
Tensile stress area
84.26637mm²
View calculation detailsFormulas, SI conversion, numerical substitution and resultsOpen ↓

Calculation note

Full calculation details

Fb is the total axial tensile force actually carried by one bolt. An external joint load requires a stiffness model to determine the bolt-load increment. Stress is nominal and excludes bending, shear, torsion, fatigue and local concentrations. Comparison with proof load is not a complete safety verdict.

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01Formulas and symbols

Formulas used

Atπ/4 × (d − 0.9382P)²Metric tensile stress area approximation
σFb / AtNominal tensile stress
FproofSp × AtProof load
ηproofFb / FproofProof-load utilization
MproofFproof / FbMargin ratio, N/A at zero load
02Assumptions and limits

Scope of validity

  • Fb is the total axial tensile force actually carried by one bolt.
  • An external joint load requires a stiffness model to determine the bolt-load increment.
  • Stress is nominal and excludes bending, shear, torsion, fatigue and local concentrations.
  • Comparison with proof load is not a complete safety verdict.
03Validation example

Reference numerical case

  1. M12×1.75 gives At ≈ 84.27 mm².
  2. With Fb = 35 kN, σ ≈ 415.3 MPa.
  3. With Sp = 600 MPa, Fproof ≈ 50.56 kN, ηproof ≈ 69.23% and Mproof ≈ 1.444.
04Frequently asked questions

Questions about the calculation

Which force should be entered?

Enter the total axial tensile force actually carried by one bolt, including preload when it belongs to the checked state. A global external load cannot be allocated without a joint model.

Why is margin N/A at zero load?

The Fproof/Fb ratio would divide by zero. N/A is more faithful than infinity or a misleading badge.

Does utilization below 100% prove the joint is safe?

No. Other failure modes, preload scatter, fatigue, shear and applicable rules must also be checked.

05References

Technical references

  1. ISO 724:2023, ISO general purpose metric screw threads — Basic dimensions.
  2. ISO 898-1:2013, mechanical properties of steel bolts, screws and studs, confirmed in 2025.
  3. NASA RP-1228, Fastener Design Manual.