Mechanics · Transmission and rotation

Gear Pitch Diameter & Center Distance Calculator

Obtain the fundamental geometry of a standard external zero-shift pair without duplicating gear ratio as an output.

Created v1.0

By Thibaut Grzelak, Mechanical Analysis Engineer

Transmission and rotation
01Calculation inputsd₁ = m × z₁ ; d₂ = m × z₂ ; a = (d₁ + d₂) / 2
Input data diagramd₁ and d₂ are pitch diameters; standard center distance a is half their sum.d₁ = m·z₁d₂ = m·z₂a
Input identificationd₁ and d₂ are pitch diameters; standard center distance a is half their sum.

Results are up to date.

03

Results

Metric
Gear pitch diameter
72mm
Center distance
54mm
View calculation detailsFormulas, SI conversion, numerical substitution and resultsOpen ↓

Calculation note

Full calculation details

The pair uses standard external spur gears with the same module. Profile shift is zero and center distance is nominal. Tooth counts are strictly positive integers. Internal, helical and shifted gears, backlash, tip and root geometry are excluded.

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01Formulas and symbols

Formulas used

d₁m × z₁Pinion pitch diameter
d₂m × z₂Gear pitch diameter
am × (z₁ + z₂) / 2Nominal center distance
02Assumptions and limits

Scope of validity

  • The pair uses standard external spur gears with the same module.
  • Profile shift is zero and center distance is nominal.
  • Tooth counts are strictly positive integers.
  • Internal, helical and shifted gears, backlash, tip and root geometry are excluded.
03Validation example

Reference numerical case

  1. m = 3 mm, z₁ = 12 and z₂ = 24 give d₁ = 36 mm and d₂ = 72 mm.
  2. The nominal center distance is a = 54 mm.
04Frequently asked questions

Questions about the calculation

Why is d = m × z?

For standard metric gearing, module is pitch diameter divided by tooth count.

Can I enter a fractional tooth count?

No. A physical gear has an integer number of teeth.

Does this formula cover shifted gears?

No. Profile shift or a different operating pressure angle requires a fuller center-distance model.

05References

Technical references

  1. KHK Gears, Calculation of Gear Dimensions, table 4.1.
  2. SDP/SI, Elements of Metric Gear Technology, table 4-1.