Mechanics · Transmission and rotation

Belt length and center distance between two pulleys

Calculate the pitch length of an open belt or recover the exact center distance from the two pulley pitch diameters.

Created v1.0

By Thibaut Grzelak, Mechanical Analysis Engineer

Transmission and rotation
01Calculation inputs
Open belt connecting two pulleysTwo pulleys with pitch diameters D1 and D2, separated by center distance C, are connected by a belt of pitch length L.D₁D₂LC
Input identificationD₁ and D₂ are pitch diameters. C is the center distance and L is the pitch length.
02

Results

Pitch length
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Length measured along the pitch line.

Center distance
—

Distance between both pulley axes.

Small-pulley wrap
—

Contact angle α₁.

Large-pulley wrap
—

Contact angle α₂.

Relation and numerical substitutionL = 2√(C²−e²) + D₁(π−2β)/2 + D₂(π+2β)/2

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Open belt, parallel shafts and pitch diameters. Commercial inside, outside or datum length then depends on the manufacturer.

01Formulas and symbols

Exact open-belt geometry

e(D₂ − D₁) / 2Pitch-radius difference
βasin(e / C)Tangent angle
α₁π − 2βSmall-pulley wrap
α₂π + 2βLarge-pulley wrap
L2√(C²−e²) + D₁α₁/2 + D₂α₂/2Exact pitch length
Cnumerical solution of L(C)Monotonic bisection
02Assumptions and limits
  • Two parallel-axis pulleys connected by an open belt.
  • D₁, D₂ and L use the same pitch line.
  • The calculation does not size belt section, tension or transmitted power.
  • Idlers, elasticity, misalignment and tolerances are excluded.
03Validation example
  1. D₁ = 100 mm, D₂ = 250 mm and C = 500 mm.
  2. e = 75 mm and β = 0.150568 rad.
  3. L = 1,561.05 mm, α₁ = 162.75° and α₂ = 197.25°.
  4. The inverse calculation returns C = 500 mm.
04References
  1. Shigley’s Mechanical Engineering Design — belt drives.
  2. Geometry of common external tangents to two circles.
  3. BIPM — SI Brochure.